Optimize your tote mixing

Colorbiotics territory managers were recently asked about one thing customers could do to improve their operation. The same answer kept coming up: optimize the tote mixer. 

The topic may not generate buzz around the mulch yard like the weekend’s football games, but getting the tote mixing basics right is essential for the quality and consistency of your operation. 

“Not mixing totes correctly is a common issue, but there are easy solutions,” says Chris Ingalls, the Southeast territory manager. Following the recommended procedures is key to getting all the pigment through the full tote to ensure consistent color.

A tote mixer running backward and worn-out blades are common problems. Blades should always rotate in the clockwise direction. If they spin in reverse, they will not extend. 

The blades themselves should be checked every week while your operation is running. Bent or broken blades need to be replaced immediately, and it’s never been easier to order parts to have some on hand.

Within the tote, the blades should reach as close to the bottom as possible without making contact. It’s also important to check the shaft alignment to ensure it’s not bent. The motor should be able to get to its top-rated rpm. 

The frequency and length of tote mixing is another area to consider. “Even if your color has just come off the truck, you’ve got to stir it,” says Danny Smith, the Mid-Atlantic territory manager. 

A.J. Bernabei, the East territory manager, gives customers some simple guidelines. If the color is less than three months old, use these benchmarks:

• Mix black for 30 minutes
• Mix brown for 45 minutes
• Mix red for 60 minutes

Color in extended storage should be mixed every four months.

Finally, as the season winds down, consider where the colorant is stored. It should not be in direct sunlight and it should not be allowed to freeze. 

Great-looking mulch starts with the tote mixer. Having it run as designed is essential for the quality and consistency of your product.